Atlas Copco Compressor Fault Codes – Atlas Copco Compressor Troubleshooting

Published Categorized as Air Compressor Displaying Error Fault Codes, Atlas Copco 16 Comments on Atlas Copco Compressor Fault Codes – Atlas Copco Compressor Troubleshooting

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A common problem with Atlas Copco air compressors is Atlas Copco compressor fault codes. This article will provide you with some useful information on compressor error codes, along with existing reader questions and responses about Atlas Copco compressor fault codes!

Table of Contents

Reasons Atlas Copco Compressor Shows Fault Codes

In the event of a system fault, the Atlas Copco compressor should display a fault code in the user operational display menu on the controller. If there is more than one fault code active, each will be displayed as separate items in this operational display menu; they can be viewed by pressing up or down to view.

The fault codes displayed on the Atlas Copco air compressor should be separated into unit faults (ERR/ERROR), and system alarms (SYS/WARNING).

Error Fault

When the compressor displays an error or shutdown, the conditions of the error will automatically reset once the condition has been resolved and the air compressor has restarted, working with no issues.

System Fault

When the compressor displays a system alarm warning, the conditions are automatically reset when the condition has been resolved and reset on the compressor.

It’s common for the fault codes to be separated by some regarding a problem or error with the controller itself which prevents normal operation of the compressor, and system faults that occur externally from the controller and with the compressor.

The Atlas Copco compressor fault codes will likely show their errors in two different light patterns:

  1. LED will flash slowly – this indicates an alarm warning condition where the compressor is continuing with the normal operation but user attention is required still.
  2. LED flashes fast – this indicates a trip condition where the controller will stop the operation of the compressor until the conditions of the error are resolved.

Typically the fault codes will be labeled with unique numeric codes which can then be understood from the user’s manual for the specific Atlas Copco compressor.

Additional Atlas Copco Pages

Reader Questions & Responses

Atlas Copco Compressor Fault Codes Error – Atlas Copco Air Compressor Troubleshooting

Question

I’m working with a new Atlas Copco 50 hp IVR reciprocating air compressor.

My problem is when I start the compressor after a few minutes it shows COMPRESSOR MOTOR CONVERTER TIME OUT.

I have reset but repeatedly it shows the same error.

Please let me know what is the actual problem.

Thank you in advance!

Question

250z Atlas Copco (fault) compressor motor converter time out – does anyone know what the cause is

Question

We have GA 50W VSD…Now the problem of motor converter time out on display. Please, tell me why the resin of the problem and how to solve its problem…..

Response

Dear all,

I have the same issue with my ZR250VSD. after completing maintenance, we turned on the power, started, and appeared the error “converter time out”, could not reset. now waiting for OEM to come.

Response

Hi all,

* Check communication cable
* Isolate the converter from the module, and use the VSD simulation software to test whether the module or converter is at fault.

–> A PC and RS485 <-> RS232 converter box is required as well as the DFM4win cable) is required. The cable is to be connected in place of the converter cable connection. If the RS485 port is faulty ==> new module is required.
– Replace the Modbus adapter card.


Atlas Copco Compressor Showing JDEC Warning – Atlas Copco Compressor Fault Codes JDEC

Question

JDEC warning unAck on display what does that mean?

Response

Typically, a device is being polled but is not responding. That’s about my understanding of it.

Has anyone heard from Atlas Copco on this issue?


Troubleshooting an Expansion Module Error on Atlas Copco compressor – Atlas Copco Air Compressor Troubleshooting

Question

What is causing an expansion module error on the compressor which I have to power reset to start the compressor back up?

Response

SIOE module in the comm box

With luck, you can just r/r it, maybe clean contacts if just re-seating doesn’t do it.

Failing that, check the module for obvious problems like burnt components, bad solder joints, etc.

Good luck.

Response

Give me your email address. I will show you a video of the error.

(Saad, rather than one email address, please provide a link to the video as a comment here so that all can see it. Thank you. Moderator)


XAHS 273 Atlas Copco Stop Fault code –

Question

I have an air compressor (XAHS 273, Atlas Copco),

I can start the compressor without a problem and load with air normally, but the issue is when I’m trying to switch it off the engine does not stop, it displays (stop failure) even when I press emergency the engine keeps working and never stop

Note that before I start the engine, it displays an EIC warning Unack

Atlas Copco XAS 273 construction compressor
Atlas Copco XAS 273 construction compressor

Please help and many thanks in advance

Response

Well, there are two main ways to stop a diesel, cut off the fuel or the air. Emergency stop (at least in North America) cuts off the air intake so it can’t run on environmental fumes.

So, it’s getting air when it shouldn’t, and probably the Unack is telling you there is some fault with the engine air control device.

Good luck.


XAX 300 Atlas Copco Compressor Temp Fault

Question

Hey there I have a XAX 300 Atlas Copco comp and I recently got an element temp unack fault…

The compressor has not run yet, it is not overheated and in testing, I do not have a signal/voltage going to the temp sensor under the compressor.

Removed wires and temp probe is “open” and tested the wires going to it and they have no voltage to them on either red or blue wire.

Is there something to check? Fuse?

Response

Atlas Copco XAS 300 air compressor
Atlas Copco XAS 300 air compressor

I’m going to guess that your compressor is an XAS 300 as opposed to XAX 300?

If it were a fuse, looks like the whole panel would be down.

TS is normally closed, so as a test, try shorting the wires to it. That should satisfy the controller.

If not, check the wiring.

If so, then replace TS.

Good luck.


XAS 375 JD6 “Internal Error Unack” Atlas Copco Compressor Fault Code

Question

Hi anyone who can help,

We have an Atlas Copco XAS 375 JD6 screw compressor here on-site in PNG.
Its displaying “internal error unack”
also”sensor fail S unack”.

Atlas Copco XAS-375 air compressor
Atlas Copco XAS-375 air compressor

Now we all know that “unack” is UNACKNOWLEDGED. But what is the machine referring to by “internal error”?

Internal of the control panel?

It’s a game of musical chairs to remove any faults on the control panel and the machine won’t start the start cycle/preheat either.

Here’s what has been done:

  • basics – fuel filters ,levels,belts etc
  • comp oil replaced and element cond checked (ok)
  • all airlines and scavenge tubes were checked for blockage
  • wiring going ion to the rear of the control panel checked for loose
  • connections
  • plunger/air end outlet, removed and checked for sticky/stuck and
  • lubed up
  • battery charged
  • powered by john deere pe4045
  • model number xas375 13
  • no wiring diagram or air schematic here either(does anyone have one or both?)

If so we would really appreciate the help people, we are up the creek no paddle.

(If you have these documents or .pdf files, they can be uploaded using the comment form at the end of this page. Moderator)

Response

Sounds like the sensor is the root.

If you can find it/them I’d check the wires at the sensor ends.

With luck, you can disconnect them in turn, and the one that doesn’t present a new unack will be the faulty one.

Good luck.


If you have any questions regarding Atlas Copco air compressor fault codes, please leave a comment below, with a photo if applicable, so that someone can help you!

By Aidan Weeks

A passionate Mechanical Engineer with endless enthusiasm for fluid power - building off the back of over 18 years of high quality contribution and discussion stimulated by Bill Wade here at About Air Compressors. With both practical and theoretical experience in pneumatics and hydraulics, I'm putting my knowledge to work - and working my grey-matter through my research, assistance and publishing work here at About Air Compressors. Feel free to reach out any time! P.S. A HUGE shout out to Doug who really offers such great value to all visitors to About Air Compressors - once again, feeling like I'm standing on the shoulders of GIANTS by getting to work alongside such a great community

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What is problem GA250

IMG_20221102_102556.jpg

Hello team. I know my issue has been mentioned here( compressor motor converter time out for Atlas copco ZT90 VSD without fault codes). So part of my checks, I checked the cooling, network connection and finally the motor where I did an IRT and realised that 2 phases were reading to earth. The motor was rewound yet, it still occurred. I checked the output terminals of the VSD to the motorside, I realised it had a low Insulation resistance of 0.9Mohms. Please whatfurther checks do you think I sld do in addition to what you have mentioned and based on… Read more »

20220712_145805.jpg

Wich simulation software do you mean?
Can you name it please

Fan converter format failure on a Ga110ff with m440. start few second stop and thi message pop up. Help if you know the remedies

Saya punya masalah dengan atlas copco GA90VSD stop karena alarm konverter utama. Tidak ada kode kesalahan pada alarm tampilan, hanya alarm konverter motor utama..minta tolong dibantu

Translation:
I have a problem with the atlas copco GA90VSD stop due to the main converter alarm. There is no fault code on the display alarm, only the main motor converter alarm … please help

Please send a pic of the display showing the stop.
I expect you’ll need to call AC for service, unfortunately.

Tidak bisa di reset

And if you navigate to the red “STOP” icon, and press the Enter key?

Same problem ga 18 vsd, few minutes run and called convert.timeout.

Have you read the answers above?
What have you checked/tried?

Dear all,
I have this problem of fan motor converter timeout on my G16 atlas copco air compressor. Please if anyone
Know the problem solution let me know.

Have you read the answers above?
What have you checked?

On zt90 displayed motor converter format failure

Dear All, in case pls check the communication parameters in VSD drive unit like baurd rate and node address

dear sir:
please share rs485 how connect to pc and dfm4win software?can you share schematic and pinouts to for ga90 vsd elektronikon?

If you are upgrading from an MK4 to an MK5 you will need an ABB FASC-01 module from ACS800 to ACS 880. Hope this helps