If you are in the market for an air compressor, do not spend a lot of time examining the huge variety and styles of compressors available to you if you first don't know the answers to the following questions:
Having the answers to these questions up front will help narrow the range of air compressors you need to look at.
Then you will look for units with the following characteristics:
Once you have determined the parameters of your compressor needs, then you will pointed in the right direction for the right kind of compressor.
So then, what is a Reciprocating Compressor?
A typical reciprocating compressor for home or industrial use will contain one or a number of pistons in one or a number of cylinders.
An electric motor (or diesel, gas, propane etc.) will provide the energy to turn a crankshaft inside the compressor pump that causes the cylinder(s) inside it to move up and down, or side to side. In other words, the pistons will reciprocate.
As one piston rises it drives the volume of uncompressed air trapped above the piston, through a high-pressure valve, into a compressor receiver or air tank.
Immediately upon compressor start up, the pressure in the tank starts to rise. Free air is being compressed into the tank.
On the piston return stroke the high-pressure valve closes, and an intake valve opens. This allows the compressor to pull in free air into the cylinder.
Once again, the piston inside the cylinder rises squishing the air that is at atmospheric pressure in the cylinder. This rise in pressure closes the intake valve and allows the piston stroke to drive the air through the high-pressure valve into the receiver, further increasing the pressure in the tank.
In case you were not aware, squishing is a highly technical term for us fluid power people. ! :-)
This process is a reciprocating one, hence the name, Reciprocating Air Compressor.
As long as the compressor motor is running, the piston(s) will keep reciprocating and driving air into the receiver, increasing the pressure in there to the cut out pressure level, at which time the compressor motor will stop.
A two-stage air compressor is one that has at least two cylinders. The first provides preliminary air compression and drives the pre-compressed air into the next cylinder which compresses the air from the first stage to an even higher pressure before sending the air into the receiver.
When a compressor has more than two-stages, i.e.: a two-stage, double acting unit, or a two-stage 4-cylinder unit, you might hear it referred to as a multi-stage air compressor.
A double acting reciprocating air compressor is one that has a cylinder that ingests free air and compresses that air in both directions, thereby delivering a higher volume of compressed air with each piston cycle than a single stage compressor could.
Regardless of how a particular air compressor is named, you need to know what your air flow and pressure demand is.Knowing your air flow and compressed air pressure requirements will help you determine what the horsepower of the compressor you will need is because...
Once you know the approximate horsepower that you need to deliver your compressed air requirements,, you can start finding the best value compressor that fills those most important criteria.
The intended use for your reciprocating compressor will help answer these questions. The person seeking a high-capacity air compressor to run a plant will have different priorities over the home, do-it-yourselfer, wanting a little compressed air to blow dust from a woodworking project, to fill a couple of tires, or driving a brad nailer.
I believe that reciprocating compressors up to the 25 hp size offer the best price in terms of purchase cost. Please see compressor costs for more information about that.
If you purchase a belt-driven reciprocating air compressor check the compressor's v-belts for proper tightness. Loose drive belts slip which reduces your compressor's operating efficiency and wastes energy and your money!