Why does my air compressor overheat?

by Cap'n SARS
(Redding, CA)

I have a 5 gallon master power compressor. The motor reset button keeps popping. I can't even fill the tank entirely when I turn it on. The same happens even with the intake filter off.

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Bill says...

A running electric motor generates quite a lot of heat. That's why some of them have integral fans to help cooling, as the heat is a by product of the normal electric motor operation.

When the electric motor needs maintenance, to make this whole thing simple, it needs to work harder to produce the rotation. Or, if whatever the motor is attached to is increasing in load, this makes the motor work harder.

The harder the electric motor works, the more heat it generates. The motor builders often put a thermal overload on a motor so that will trip and stop the motor before the increasing heat can damage the motor.

I think your motor load is increasing due to a) too many other electric drawing devices in the same circuit as your compressor, under powering the motor and making it work harder b) the motor is failing c) something in the compressor pump is creating an increasing load on the motor.

Bill




Comments for
Why does my air compressor overheat?

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Jul 14, 2011
lube?
by: E

To add to my previouse comment.

Initially I thought it might the compression piston that was overheating due to friction. I opened up the camber but there was no sign that it had ever been lubricated. Are the pistons usually not lubricated? The cylinder walls look and feel quite smooth. I still have not tried changing the power lines to the compressor so not sure if the problem is from friction in the compression cylinder or electical.

Jul 14, 2011
Airbrush compressor
by: E

I have an airbrush compressor in the garage. I used to have an airbrush booth in a separate room in the house. The cord for the compressor was short and I never had overheating problems. Now the compressor is plugged in with a 10m plus lawn mower cable coiled up and I need to run my spray booth fan plus lighting from the same line... overheating is now a major problem. I'll have to try switching the cord and reducing the number of items drawing power from it.

___________________

Your electrical supply house will have a chart to tell you what gauge wire you should use. If you use the right gauge, you won't have a problem. At present though, it sounds as though you are doing your compressor motor no favor.

B.


May 02, 2011
i agree with anonymous
by: Anonymous

Most often I have found too long of an extension cord ,often coiled up and running off an already loaded up circuit. Try plugging unit directly into an outlet on a dedicated breaker rated high enough for the motor rating.

Jan 26, 2011
too small of wire
by: Anonymous

the wire feeding the motor may be too small for the distance.

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