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Compressor sizing continued

This is the second of two pages providing information to help you size the correct compressor for your use.

Here is the first page.

How much compressed air for cylinders?


How do you figure out air consumption of equipment? The manufacturer of that equipment will, and should, be able to provide the demand specifications for their machine.

If you build that equipment yourself? How much air do air cylinders (actuators) use?

Here's the page with detailed information on how to determine the Air Consumption of Air Cylinders .

And, here's a useful air cylinder consumption calculator.


Remember when you are determining the size of compressor you need the rule of thumb is that 1 HP (horsepower) is able to generate about 4 CFM of air flow at about 90 PSI. (PSI = pounds per square inch) for compressors over 10 HP in size, less than that for smaller DIY type air compressors.

Still, always make sure you ask the compressor vendor what the expected actual CFM is for a particular model and type of compressor, and equally important, at what PSI that air flow will be.

Flow is also a bit complicated. I measure compressed air in CFM increments, while others measure compressed air in SCFM.

Careful about published specifications!


Be careful when you are getting the specifications on compressors, as some manufacturers size their compressor discharge rates as if the unit was pumping free air. As air is compressed, the compressor has to work harder, as the pressure in the receiver increases. A compressor might show a CFM rating of 8 for example, but reading the fine print will tell you that it generates 8 CFM at a much lower pressure rating than the pressure you may require.

Most industrial systems (actuators / air tools) require about 90 PSI to work to their capacity. Some will require much higher pressure, and some lower. Another rule of thumb: use an air regulator at the point of use to dial down the pressure and run the air equipment at the lowest possible pressure that gets the job done. You'll save a ton of energy costs if you do.



Many industrial plants have air compressors generating air at 100-150 PSI in their air system. This allows for the inevitable over-line pressure drop , to ensure that they have sufficient compressed air pressure and volume at their end application to keep their equipment running satisfactorily.

In other words, most plants will maintain a 20-30 PSI "safety margin" in extra compressed air pressure from the receiver, to help ensure that none of the plant equipment gets starved for air whether through pressure drop, leaks in the line, too much equipment being run at the same time, miscellaneous use of compressed air and so on.

Compressing air generates water!


Be aware that compressing air creates high humidity in the compressed air that turns into free flowing water in your compressed air tank and air lines.

Please click on this link for information about water problems in your compressed air.

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Comments and questions about compressor sizing

See questions and answers below.

How to calculate required air pressure in a factory.  Air compressor air calculation for a factory is required what type of data?

Is it related with CFM or air storage in compressor?

How to calculate ...

How big an air compressor do I need?  i wanna purchase a compressor to use for occasional projects around the house as well as air tools for my truck

____________________
Bill says...

Hi ...

Will a 10.5 cfm gas engine air compressor 10.5 gallon tank be adequate for a Binks Mach 1?  Will a 10.5 cfm gas engine air compressor 10.5 gallon tank be adequate for a Binks Mach 1?

_______________________
Bill says...

Steve, first off,...

How to check the requirment of cfm for a equipment or a plant  I have 4 compressor & capcity 1395 cfm & I am facing too much air pressure drop frequently . we are operating compressor at 6 to 6.8 bar pressure.

I ...

Size a sandblaster compressor for deep sandblasting/carving glass  I am wishing to purchase a sandblaster for deep sandblasting/carving glass but I am unsure as to what size compressor I require for this. Can you help ...

Need to know size of compressor  Need to know size of compressor for minimum of 7 and maximum of 15 cfm @ 80 psi. Application is for a sandblaster.

e-mail reply to larryjgrindstaff@...

Size of compressor needed, please  Dears,

We are trying to buy an air compressor to our facility that is capable for supplying air to 4 airless spray paint equipment, and 4 powder coating ...

Recommended SCFM for conditions mentioned below.  What should be the recommended SCFM for a single color printing unit.

Printing unit is (75" print roll in length with 30" circumference.

Coating ...

Compressed air to clean refrigeration units  we are a small grocery store with a few self-contained refrigerated and freezer units. we clean them as best we can with a small shop vac, but we cannot ...

CFM of compressors  Dear Bill
I am Sujit from India. I am using pneumatic nut runner having 15cfm( manufacturers spec). If i have to run such 10 runners whether I should ...

Will this work or do i need to go bigger?  will be using 115v 20 amp plug

Campbell Hausfeld 2.0hp 6-gallon Air Compressor FP2002

This portable air compressor fits perfectly into a garage or ...

To choose an air compressor for workshop  Dear sir,
I have a wood workshop there are 3 machines all are need 8 bar of presser and all machines having total no. of 8 cylinders. each cylinder has ...

Portable blasting pot  I have a portable blasting pot. I says it can run on as little as 7cfm@ 80psi. what would be the best portable compressor for this equipment?

Thanks
...

Pressure dropping  Why would a 2 hp compressor with a 20 gal tank pressure drops when using a 1/2 hp air tool.? Pressure drops to 40 PSI and won't recover as long as I am ...

Increasing tank size gets... what exactly?  What if anything, will change in cfm by increasing my air tank size?going from 8 gallon to 25 gallon. thanks.

_____________________

Bill says...

When ...

Air compressor sizing  I am building an air system using pneumatic actuators, I can't find any information about how much CFM I need. I know that I need to match the psi, but ...

what spec's are needed for a compressor to use a floor nailer using 2 inch cleats rated at 6.2 scfm  I am a DIYer.

I have a floor nailer that uses 2 inch cleats. The tool states that it requires 6.36 scfm @ 90 PSI.

If I purchase an air compressor ...

We want to test a valve which needs air at 155 psi and flow of 700 cfm for continous 5 to 7 minutes..  We have a screw compressor generating 180 psi pressure and flow 700 cfm.

We also have a pressure vessel connected to this compressor of 27 cubic metre ...

types of compressors  I'm looking to buy an electric powered portable compressor for under $300. I'm basically looking to get the best I can - performance and reliability. I ...

Campbell Hausfeld 2 Gallon Twinstack Oil-Free Air Compressor  Would a Campbell Hausfeld 2 Gallon Twinstack Oil-Free Air Compressor powerful enough for framing my basement? If not, what would be the smallest I could ...

Charging bottle rack throughh compressor  Hi,
I am havinga 185cfm,100psi compressor using which I want to charge a bottle rack of 15 bottles 9.6ltr by vol. at 3000psi, is there any way possible ...

Why 2 tanks instead of one tank?  I am looking to buy a portable air compressor that will inflate a tire fast.

__________________________
Bill says...

A 1 or 1 1/2 HP portable ...

How to power a 10 kwatt generator with compessed air?  Here is generator.
http://www.northerntool.com/webapp/wcs/stores/servlet/product_6970_8795_8795
Here is storage tank:
http://www.compressorworld.com/...

What kind of compressor do I need to inflate auto tires at home?  I have three cars with tires requiring about 30 psi. I want a compressor so I can inflate tires optimally at home. I want a unit that will plug into ...

putting air in dual truck tires  I do not have the size of the tires. Dual tires with a connecting air stem to air both tires up at the same time. These are not real large tires. 15,...

Can i run a impact...  Can i run a impact that requires 5.0cfm with compressor that puts out 3.8cfm??

____________________

Bill says...

It depends on the pressure ...

know the cmpressor Size.  My question is related to sand blasting pot in my machine we need 6 to 8 kg/cm2 pressure (150 PSI) to operate with 150 to 200 cfm how can i decide to what ...

Does a badger 480-3 have what it takes.  I do carving with a GRS Mach Graver and have seen the silent compressor that Badger puts out called the 480-3.

I really enjoy the fact that it is silent ...

Required size of a compressor  I need 9 CFM at 90 PSI. What size of compressor I need (in terms of gallons) ??
I live at 8000 feet above sea level.
I intend to use a soda blaster that ...



Did you know that....

A total of small compressed air leaks in your compressed air system accumulating to just "a 1/4 air leak (in size) bleeding air at 90 PSI will cost you over $3,800.00 per year in energy costs to generate the lost air..." (2004 US funds)

Source: Paraphrased from www.eere.energy.gov/industry/bestpractices



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