Compressed Air Connectors


Compressed air connectors are part of the compressed air fitting tag-team of couplers and connectors.

This page focuses on connectors, and here is the page on this site that provides detailed information about couplers.

For us DIY folks, and for a lot of industrial plants that use compressed air, one of the most common fittings we will use is the compressed air connector.

The purpose of compressed air line connectors is to mate with a matching coupler on an air supply line and to facilitate secure connections between the two. This to allow compressed air to flow through to the air tools or air-using components in the workshop or plant.

Since air line connectors are inexpensive devices, each costing a dollar or two at most, using them abundantly for quick connection of your air tools is the way to go. Thread a connector into the supply port of every air tool you've got, thereby making them ready for immediate use.

By having a connector pre-installed in every air tool in the shop, changing your supply air from one air tool to another is simple and fast. Unplug one tool air connector from the air line coupler, and insert that of another air tool into the same coupler on the air line.

compressed air connectors

A typical connector is shown in the photo. An NPT male thread is on the left end. The right end (in this photo at least) is the part of the connector that plugs into the coupler. This is a manufacturer specific coupler shape, meaning that the connector shape must correspond to the coupler into which it is inserted.

Images of some common connector configurations follow.

compressed air connector

Item 1 in the photo is a connector with a male NPT thread. After coating the male threads with thread sealant, this connector can be threaded into the mating female NPT threaded hole in an air tool.

The male NPT threaded connector is the most popular method of connecting an air tool to a compressed air supply. You will want to have an abundant supply of these on hand.

Item 2 shows the same connector with a female NPT thread, allowing this connector to be turned onto a male thread.

Item 3 (photo above) is the same connector again, but this one comes with a barbed connector.

The barbed connector is used by inserting the barb into the I.D. of an air hose. A gear clamp is placed on the outside of the hose which has been pushed up and over the barb, with the barb inserted fully inside the hose. When tightened, the gear clamp will exert force around the entire outside of the hose, compressing the hose wall against the barbs, and making a seal.

All three of the connectors formats above are industry standards. Two have standard NPT threads, and item 3 has a standard barb which is sized by its O.D. measurement.

For me, just a few of items 2 and 3 are enough for my air tool kit, as I use the male format (item 1) most frequently.

The methods of installing a connector into an air tool or onto an air line are common, and are shared by many manufacturers of connectors.

Item 4 in the photo below is an issue to be considered.



compressed air connectors

The right side shape and size of the connector shown in the photo above could be proprietary. This means that the design of it may be unique to a specific manufacturer's brand. Or, it could be built to emulate another company's coupler design or to meet an industry standard.

This is the part of the connector that has to match the size and shape of the inside of the mating coupler. If it does not, you may not be able to insert the connector into the coupler at all. Or, if you can insert the connector and it is the wrong design, at best the connection will leak, and at worse, the connector could blow-off from the coupler, usually at the worst possible time.

There are many different styles and sizes of connector configurations available in North America, and around the world, and, as noted, not all are interchangeable. As a result, you have a decision to make when it comes to selecting connectors, and the mating couplers.

Your compressor may have come bundled with a fitting kit of some sort, similar to the one shown below.



compressed air connectors kit

This kit has the coupler on the left, a connector with a female NPT thread, the same connector with a male NPT thread, and a male-to-male adapter.

You could simply use the kit that came with your compressor, buy no others, and be able to use your compressor and air tools, with a bit of difficulty, as you may not have enough connectors to go around.

Or, if a coupler / connector kit came with your compressor, ask the store clerk to identify their store brands that match those in the coupler/connector kit, and buy a number of couplers and lots of connectors of the same brand / configuration. If it were me getting my new compressor, I would pick up at least a dozen connectors and half-a dozen complementary couplers so that I had extras when I needed them.

And yes, I expect you will need them. We compressor users like our air tools and as mentioned, it is a whole lot faster to change tools when you have a connector already threaded into the air tool intact port.