Over the years, I have received many requests for information about calculating CFM at different pressures. It seems important for folks to be able to figure out, for a given air compressor, its flow ratio.
Just so we are clear what I mean by that, if a compressor of yours is producing 3 CFM of air flow at 90 PSI, what would that same air compressor discharge if you reduced the outflow to 80 PSI, or 60 PSI, or whatever?
Calculating CFM at different pressures has been a problem for me, I admit it.
Recently, however, an anonymous contributor provided the following insight regarding air compressor flow rates and air pressures.
I am not certain, nor is the contributor it seems, of the pinpoint accuracy of the formula. To paraphrase the contributor, "it's a very coarse" calculation. But, at least, using the formula, you can get some idea of how much compressed air your air compressor will provide at a variety of pressures.
The contributor writes (I have re-formatted somewhat)...
Having not been able to find a conversion table, I had to rely on the Ideal Gas Law:
Air is a mixture of gases and water vapor so would deviate from this law based on humidity and the molecular properties of the gases present. This law is also net generally applied to a flowing gas.
Assuming constant temperature, a simple interpretation of this law is that pressure is inversely proportional to volume.
So, for example, with a compressor rated to output 24 cfm at 175 psi, I got a result of 52.5 cfm at 80 psi. I consider this a very rough approximation.
Since I was finding this puzzling for my math skills, to say the least, I asked the contributor: " Thank you! Would you mind explaining the steps? If I have a compressor rated for 5 CFM at 90 PSI, what would be the output flow, approximately, of that same air compressor at 35 PSI?"
Here was the response.
I sure hope that this provides some assistance, folks. Algebra and me never got along, so I have never been able to solve for "X", or for "K" as this formula requires. Good luck to you.
And thank you again to the anonymous contributor.
Hi Bill, Just found randomly your page about Calculating CFM and I think you should correct it because the entire idea exposed there is wrong.
The key factor here is that the capacity of a compressor is always expressed at atmospheric pressure, not discharge pressure. A capacity of 20 cfm means that the compressor can suck up 20 cubic feet of air at atmospheric pressure every minute. Then it will compress this volume to the final operating pressure. So if the manufacturer indicates a capacity of 18 cfm, it will always be that, no matter the operating pressure.
But actually, this is not completly true because there will be a slight variation due to volumetric efficiency loss. As you increase operating pressure, the temperature rises into the pump and volumetric efficiency decreases, leading to a little decrease in capacity. This is why some manufacturers will post for example a capacity of 20 cfm at 90 psi and 18 cfm at 125 psi for the same compressor.
You cannot calculate it, you must measure it. So if you ask yourself "How much cfm my compressor will deliver if I use it at 50 psi and the manufacturer posted a capacity of 20 cfm at 90 psi?" Then... it will be quite the same capacity, maybe few cfm more. Hope this info useful.
Alexandre Pare, ing., Conseiller technique, www.airindustriel.com