Air Compressor labors before cutting out.

by Tex
(Sydney Australia)

Hi, on initial (cold) start-up the compressor sometimes works OK and reaches the nominal pressure although I've noticed that it now stops in the red band of the pressure gage.

But most of the time the twin V compressor starts up OK but starts to labor almost immediate and cuts out altogether.

Suspect there is a thermal overload that is cutting in as cycling the ON/OFF switch will sometimes allow the compressor to start up (and labor again) but most of the time cycling the ON/OFF switch does nothing (ie compressor doesn't work).

Once the compressor is left for a couple of hours (probably cools) the senario is repeated. Suspect the pressure switch, is there a way to confirm this? Cheers

____________________
Bill says....

And cheers back to you, Tex!

Here's a question: "reaches the nominal pressure although I've noticed that it now stops in the red band of the pressure gage." What is the "nomial" cut out pressure, and the red band you speak of, is that a higher pressure setting than the normal cut out? If so, I believe this points to a pressure switch issue.

But this... "the twin V compressor starts up OK but starts to labor almost immediate and cuts out altogether. " isn't the pressure switch, I don't think. If the pressure switch trips, power flows or is cut off. It's possible, but almost too rare to be accepted, that a pressure switch might somehow throttle the power to the motor to cause lugging. I'd look to a start or run capacitor for this symptom, assuming that the motor is in good shape.

Cheers,

Bill






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Air Compressor labors before cutting out.

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Apr 22, 2011
Additional Troubleshooting
by: Tex

Hi Bill,
Appreciate the quick response! Did some additional troubleshooting last night. I removed the shut off ball valve which would then allow the compressor to run without building up any pressure and found that the compressor started up properly and kept running until I turned the power off. Suspect pressure switch?

With reference to the red band, unfortunately I cannot give specific values as I never really paid too much attention when the compressor was working properly. But, I can vaguely recall the compressor would pressurize tank to about 120kpa which on the gage was the start of the red band. On the rare occasion when the compressor runs I found that the compressor would not shut off at approx. 120kpa but would continue to run beyond 120kpa (into the red band) until I manually shut it down.

For reference, the compressor is about 8 yrs old and sees occasional use only for hobbies is I would assess it in very good condition (until now!).

Question about pressure switches, are ther repairable or would you recommend replacing? Cheers

_________________
Tex, I don't know of anyone that repairs pressure switches. At a cost of about $25 new, there's not much in that for parts and labor for a repair. It were me, I'd be buying a new one.

Bill


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